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Tipo vs. tío vs. chico vs. chaval vs. sujeto

The Spanish language offers several ways to say guy or dude, but regional differences and nuances in tone dictate which one to use. Words like tipo, tío, chico, chaval, and sujeto all refer to a male individual, yet they range from affectionate slang used in Spain to formal or suspicious terms used universally.

Tipo

The word tipo is a versatile and universally understood term across Latin America and Spain for a guy or dude, often used when talking about a male whose name you do not know or when describing a person's character alongside an adjective.
Un tipo me preguntó la hora en la calle.
(A guy asked me for the time on the street.)
Carlos es un buen tipo cuando lo llegas a conocer.
(Carlos is a good guy once you get to know him.)
Ese tipo siempre lleva gafas de sol adentro del edificio.
(That dude always wears sunglasses inside the building.)
No confío en ese tipo para nada.
(I do not trust that guy at all.)

Tío

While literally meaning uncle, the word tío is extremely common slang in Spain used to mean dude, mate, or guy, both when talking about someone and when directly addressing a friend, though this slang usage is rarely used in Latin America.
¿Qué pasa, tío?
(What is up, dude?)
Ese tío está completamente loco.
(That guy is completely crazy.)
Ayer vi a un tío tocando la guitarra en el metro.
(Yesterday I saw a guy playing the guitar in the subway.)
No me lo puedo creer, tío.
(I cannot believe it, man.)

Chico

The word chico translates to boy or guy and is universally used in all Spanish-speaking countries to refer to a younger male, usually a child, teenager, or young adult.
El chico nuevo de la oficina es muy amable.
(The new guy at the office is very nice.)
Había un chico esperando en la puerta de la escuela.
(There was a boy waiting at the door of the school.)
Los chicos están jugando al fútbol en el parque.
(The guys are playing soccer in the park.)

Chaval

The word chaval is primarily used in Spain to refer to a kid, lad, or young guy, usually indicating that the person is a teenager or in their early twenties.
Ese chaval tiene mucho talento para la música.
(That kid has a lot of talent for music.)
Cuando yo era un chaval, las cosas eran muy diferentes.
(When I was a young guy, things were very different.)
Unos chavales rompieron la ventana con la pelota.
(Some kids broke the window with the ball.)

Sujeto

The word sujeto translates to subject or individual and is a more formal or clinical way to say guy, often used in news reports, police contexts, or when referring to a suspicious, unnamed person.
La policía detuvo al sujeto esta madrugada.
(The police arrested the individual this early morning.)
Un sujeto extraño estuvo merodeando por el vecindario.
(A strange guy was lurking around the neighborhood.)
El sujeto se negó a responder las preguntas del juez.
(The subject refused to answer the questions from the judge.)

Summary

In summary, use tipo for a standard guy anywhere, reserve tío for casual dude or mate specifically in Spain, and choose chico or chaval when referring to younger guys, keeping in mind that chaval is mostly heard in Spain. Finally, opt for sujeto when you need a formal or suspicious equivalent like individual or subject.